II. Main Functions of the Equipment 2.1. The 1000 BBR Beveling and Polishing Machine is primarily used for deburring, chamfering, and polishing various metal workpieces to enhance surface quality and precision. This equipment integrates three functions\u2014sandband deburring, universal roller brush chamfering, and sandband polishing\u2014into a single unit, enabling one-stop completion of multiple surface treatment processes and improving production efficiency and product quality consistency. It is suitable for stainless steel, aluminum alloy sheets, iron sheets, copper sheets, and other materials. Parameters can be adjusted according to specific processing requirements, with appropriate abrasives selected accordingly.
\n2.2 Surface Burring and Polishing Treatment of Workpieces: The equipment features two sets of wide-belt grinding systems. Driven by the grinding rollers, the belts rotate at high speed to remove surface defects such as slag particles, oxide layers, and large flanges, while simultaneously achieving superior polishing results.
\n2.3. Burring Removal for Workpiece Edges and Holes: This equipment features a three-row universal roller brush system (two sets per row). The abrasive materials on the rollers rotate at high speed, striking the workpiece surface to smooth and round its edges and hole contours, creating rounded corners. It effectively removes burrs generated during stamping, shearing, laser cutting, and plasma cutting in a single, comprehensive pass, ensuring all edges and holes achieve minimal R-values while ensuring a safe and reliable machining process.
\n2.4. Equipment Transport Belt: This equipment is equipped with a vacuum adsorption platform for workpiece transportation, featuring variable frequency speed regulation. The material balances friction coefficient and hardness, providing sufficient friction while offering a 50% longer service life compared to PVC.
\n2.5. Equipment Dust Collection: This equipment can be optionally equipped with one 7.5 kW wet scrubber. Dust removal method: Most dust generated during the operation of the main unit is effectively removed through the dust collection port, eliminating dust explosion risks and maintaining cleanliness inside the equipment.
\n2.6. The belt motor ensures real-time synchronization between belt speed and feed rate, eliminating the risk of burn damage on thin workpieces and enabling true cold grinding. With its high motor power, the process becomes significantly more efficient.
\n2.7. Platform lifting motor: The platform lifting system employs a servo motor, featuring closed-loop control, rapid response, and high precision. The positioning accuracy reaches 0.01 mm.
\n2.8. Transport Platform: This equipment employs a high-damping imported conveyor belt for workpiece transportation, featuring variable frequency speed control. It is equipped with a vacuum adsorption platform, achieving a flatness tolerance of \u22640.05 mm and high precision.
\n2.9. The roller brush abrasives utilize standard abrasives, with a 12.5% increase in the number of abrasive discs, a 23% extension in effective service life, and a 38.4% improvement in overall service life. The CNC system employs universal abrasives for wear-prone components, which can be purchased externally.
\n2.10. The conductive slip ring deburring machine is equipped with industrial-grade conductive slip rings, boasting a service life of 80 million revolutions\u20145.33 times that of consumer-grade models\u2014and an IP65 protection rating.
\n2.11. Alarm Display: The deburring machine features comprehensive alarm and display functions. Alarms include: safety door opening, sand belt insufficient tension, sand belt misalignment, excessively low pressure, roller brush abrasive replacement, and motor overload.
\nDisplay: belt current, voltage, frequency, etc.
\n2.12 The safety deburring machine features a comprehensive anti-flight structure design. The entry and exit ports are equipped with anti-flight pressure rollers and metal baffles; all transparent observation windows are made of explosion-proof materials; an integrated safety voltage LED lighting system is installed.
\n2.13. Abrasive Wear Compensation: The independently developed automatic abrasive compensation technology reduces manual intervention, ensures uniform abrasive wear, and thereby guarantees stable product quality.<\/p>\n
5.2. Technical Parameters<\/p>\n
| Workbench Wide Surface<\/td>\n | 1000mm<\/td>\n<\/tr>\n |
| Processing Thickness<\/td>\n | 0.8-80mm<\/td>\n<\/tr>\n |
| Minimum processing size<\/td>\n | \u2265 50*50*0.8mm\uff08Non-perforated plate\uff09<\/td>\n<\/tr>\n |
| Feeding speed<\/td>\n | 0.5-6m\/min(Variable Frequency Adjustable \uff09<\/td>\n<\/tr>\n |
| Abrasive Belt Speed<\/td>\n | 0-1450 r\/min<\/td>\n<\/tr>\n |
| Roller Brush Speed<\/td>\n | 0-1450 r\/min<\/td>\n<\/tr>\n |
| Revolution speed<\/td>\n | 0-18 r\/min<\/td>\n<\/tr>\n |
| Maximum Power<\/td>\n | 48.65 KW\uff08Without dust collector\uff09<\/td>\n<\/tr>\n |
| Rated Voltage<\/td>\n | 380V\/3P\/50HZ<\/td>\n<\/tr>\n |
| Air Pressure<\/td>\n | 0.6-0.8Mpa<\/td>\n<\/tr>\n |
| Abrasive Belt Size<\/td>\n | 2200*1020mm<\/td>\n<\/tr>\n |
| Roller Brush Size<\/td>\n | 300*300*40mm<\/td>\n<\/tr>\n |
| Host weight<\/td>\n | Approximately 3950kg<\/td>\n<\/tr>\n |
| Size<\/td>\n | 3860X1830X2250<\/td>\n<\/tr>\n<\/tbody>\n<\/table>","protected":false},"excerpt":{"rendered":" I. Equipment Model: 1000BRB Burring and Wire Drawing Machine Components included: 1.1. One 1000BRB burr removal and wire drawing main unit 1.2. One wet dust collection system (optional) 1.3. Internal structure: Two sand belts + six roller brushes 1.4. Vacuum suction platform + suction fan (primarily designed for stainless steel, aluminum, copper, etc.)<\/p>","protected":false},"featured_media":962,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[56,16],"product_tag":[],"class_list":{"0":"post-965","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-brushed-deburring-machine","7":"product_cat-uncategorized","9":"first","10":"instock","11":"featured","12":"shipping-taxable","13":"product-type-simple"},"acf":[],"_links":{"self":[{"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/product\/965","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/comments?post=965"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/media\/962"}],"wp:attachment":[{"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/media?parent=965"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/product_brand?post=965"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/product_cat?post=965"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/sprdeburring.com\/de\/wp-json\/wp\/v2\/product_tag?post=965"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}} |